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LAN & telephone wire insulation lines

Extrusion . Insulation Lines
Introduction

LAN & telephone wire insulation lines

LAN & telephone cable producers know the importance of process stability and repeatability very well.

With SAMP lines, the setting-up is fast and rejects are minimal due to standardised and harmonised line components; indeed, drawing, annealing and pre-heating are part of an avant-garde global system which includes the extrusion group, ergonomic cooling troughs and reliable dual spoolers.

Moreover, customers also benefit from having a single supplier and a single team of engineers who can flexibly work on the whole line during commissioning and service.

lan & telephone wire insulation lines-introduction
lan & telephone wire insulation lines-advantages
Advantages

Our expertise for your needs

  • Top cable specification with single step production process (drawing, annealing and insulation)
  • Reduced set-up time
  • Low scrap material during start-up
  • Excellent wire surface quality with conical drawing cones
  • Self-centering extrusion cross-head with by-passes
  • Line centralised control with SU P supervisor
  • All line components are modularly engineered with the same SAMP criteria
  • Highly reliable dual automatic take-up with wire wraps protection during reel change-over
  • Wide range of take-up solutions
  • Easy maintenance
  • Reliable and accurate high pressure gas injection unit with operator friendly interface
Specifications

  LAN  Telephone 
Cores insulation  Cat 5 e, 6, 7 and higher  Std. Telecom 
Conductor material   Copper  Copper
 Ø Inlet wire (soft/hard)  3.0/2.7 mm  3.0/2.7 mm
Ø conductor  0.32 - 0.90 mm   0.32 - 0.90 mm 
Cable Ø, max.  3.0 mm   3.0 mm
Insulation materials  PE, PP, FEP   PVC, PE
Process   Solid and Physical Foam  Solid and chemical 
Expansion level, max. 

50% FEP 

70% PE

50% PE 
Line speed, max. 

3000 m/min 

 3000 m/min 
Ø Tolerance 

± 0.01 mm (for insulation thickness < 0.3 mm)

± 1% (for insulation thickness > 0.3 mm) 

 

± 0.01 mm (for insulation thickness < 0.3 mm)

± 1% (for insulation thickness > 0.3 mm) 

Eccentricity tolerance   F > 0.96   F > 0.95